From prototype to certified, production-ready hardware.
I deliver mechanical products and implement the systems behind them — CAD/PDM, QA/DFM, simulation and MRP — so your builds are certifiable, traceable and on time.
Book a 15-min Discovery callNo pitch. You’ll receive a 1-page summary within 24 hours.
I help mechanical and R&D-focused founders move from prototype to certified, production-ready hardware.
My work combines mechanical product delivery with systems implementation.
I bridge design, manufacturing and compliance: CAD/PDM, QA/DFM, simulation, and MRP that engineers actually use.
This means your product moves forward while your organisation gains structure and repeatability.
With over 20 years across EV, robotics, aerospace and medtech, I’ve delivered both physical products and the digital systems that keep them on track.
Figment / ActiveCell (Co‑Founder & CTO) — built AI‑enabled MRP systems that reduced waste and supported certification.
Peec Mobility — advised on battery-system cooling architecture for an EV platform designed to meet UNECE Reg 100 and operate in Dubai’s extreme climate.
Charge Cars — delivered a production‑ready thermal system for 499 EVs; improved reliability and investor confidence.
Arrival / Roborace — implemented CAD/PDM workflows across disciplines and led mechanical systems design for the Robocar, from concept to track‑ready build.
AIE — delivered a working rotary engine prototype in under 12 months; advanced air‑cooled SPARCS engine to PDR.
COVID Response — scaled a 22‑machine print farm producing 15,000+ PPE units monthly and transitioned to a CE‑certified, Innovate UK‑funded mask.
O&H Vehicle Conversions — secured £150k grant and delivered a lightweight ambulance prototype to market.
Why hardware teams need systems early:
Long lead times and tight supply chains make early discipline essential.
Physical mistakes compound — a small CAD or BOM error can cost thousands.
Full‑time CTOs are rare and costly; I bring the same discipline, flexibly.
I offer executive-level impact at startup pace.
No pitch. You’ll receive a 1-page summary within 24 hours.
Jul 2021 – Present
Built and deployed AI-powered MRP that reduces waste and improves traceability.
Led design of an agentic framework combining LLMs, MCP servers and workflow orchestration to automate quoting, scheduling and production oversight.
Built and deployed AI‑powered MRP systems that reduce wasted effort and help manufacturers certify faster.
Jul 2021 – May 2024
Advised the Peec Mobility team on battery-system cooling architecture for an EV platform built to meet UNECE Reg 100 and withstand Dubai’s high-temperature conditions.
Developed the prototype thermal system into a production-ready solution using SolidWorks, NX and MATLAB.
Jul 2021 – May 2024
Delivered a production-ready thermal system for 499 EVs, cutting cost and ensuring compliance.
November 2016–June 2019
Implemented CAD and PDM systems to unified remote design teams and accelerated design cycles.
As Senior Design Engineer, I was also responsible for all mechanical systems on the DevBot vehicle from concept to track-ready build.
Aug 2015 – Jan 2016; Jun 2023 – Jan 2024
Delivered a rotary engine prototype in under 12 months; advanced the air‑cooled 225CS SPARCS engine to PDR readiness.
Apr 2014 – Aug 2015
Secured funding and built a lightweight ambulance prototype that completed trials.
Reveal operational and compliance gaps and get a roadmap for scalable delivery.
Book a 15-min Discovery callDeploy CAD, PDM, simulation and QA systems so your team can focus on building, not admin.
Book a 15-min Discovery callCTO‑level strategy and delivery governance, a few days per week.
engage me as your FRACTIONAL ctoPractical sessions on CAD automation, audit readiness and lean engineering ops.
FIND OUT MOREFast, focused help with scaling decisions, compliance or technical challenges.
FIND OUT MOREAI‑enabled MRP for R&D and precision manufacturers; full traceability and audit trail.
book an advisory callStart with a zero-commitment chat. We’ll map where you are, where you need to go, and how to close the gap efficiently.
Available onsite, hybrid, or remote.
schedule a chatNo spam, unsubscribe at any time